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Hungerford Bridge To Undergo Extensive Refurbishment Programme
New Civil Engineer (Bridge)
Hungerford Bridge To Undergo Extensive Refurbishment ProgrammeThe 161-year-old Hungerford railway bridge spanning the Thames in central London is set to undergo an extensive refurbishment programme beginning this weekend (18 January). Originally opened in 1864 and designed by engineer Sir John Hawkshaw, the current steel truss bridge features wrought iron lattice girders and serves as a vital link between the South Bank and Charing Cross station. The bridge’s original supports, designed by Isambard Kingdom Brunel for the earlier Hungerford Suspension Footbridge (1845-1860), underscore its historical significance. Network Rail will undertake critical maintenance over two phases. The first phase will focus on the spans on the South Bank from January 2025 to January 2026. This involves preparing and painting the bridge, testing truss pins that connect the various supports, and replacing pin end caps on the girders while refurbishing the original metalwork. Following this, the main refurbishment will cover the remaining spans from January 2026 until 2028. As part of the refurbishment, users can expect additional weekend closures between 2026 and 2028, with dates yet to be announced. View of the Hungerford Bridge from the southern Golden Jubilee walkway The bridge has witnessed a series of upgrades in its long history, having been repaired and strengthened multiple times, particularly in response to damage sustained during the Second World War. Prior renovations include a notable overhaul between 1978 and 1980 when extensive work was carried out on the bridge’s decks. The Hungerford Bridge has evolved over the years, with adjacent pedestrian walkways completed in 2002 for the Golden Jubilee that complement its role as a key transport route while enhancing public access across the Thames. The upcoming restoration aims to ensure the longevity and safety of this vital piece of infrastructure for future generations. This project is part of £213M to be invested by Network Rail in bridges and structures on its Kent and South East London routes over the next four years. Network Rail Kent Route director David Davidson said: “Many of the bridges on Britain’s railway are from the Victorian era and being responsible for this national heritage is both a privilege and a challenge. Some of the structures are very old, so are vulnerable to corrosion and damage from weather. “Refurbishment of Hungerford Bridge will take three years, and we won’t need to close the bridge to trains during this first phase as we’ll be working at times that cause the least disruption to train services. This means we are carrying out some of our work during the night. “To avoid further disruption, we will also use barges to deliver and remove waste materials to Surrey Pier for the period of the works to avoid creating extra traffic and the resulting pollution. This will avoid the equivalent of six truck freight deliveries through central London a week.” Like what you've read? To receive New Civil Engineer's daily and weekly newsletters click here.
road-bridge
Jan 15, 2025
Radlett Freight Interchange Project Completes 6,000T Bridge Slide Under Midland Main Line
New Civil Engineer (Bridge)
Radlett Freight Interchange Project Completes 6,000T Bridge Slide Under Midland Main LineThe Radlett Strategic Rail Freight Interchange (SRFI) project in Hertfordshire reached a significant milestone in December with the completion of a complex box slide involving a 6,000t bridge structure. This operation was conducted beneath the Midland Main Line rail network near St Albans, forming part of a broader initiative to create a new rail-to-road freight depot on the site of the former Radlett Aerodrome. The development is aimed at enhancing freight transport connections and requires the establishment of a new rail link to the Midland Main Line. This involves constructing an embankment and an underbridge that will enable the new rail chord to travel beneath the existing four tracks of the Midland Main Line. Principal contractor VolkerFitzpatrick spent nine months constructing the cast in-situ underbridge next to the rail line. The process involved cutting out a 60m section of track and removing approximately 12,000m3 of soil from the 19th century rail embankment to make space for the structure. To move the underbridge, VolkerFitzpatrick utilised Freyssinet’s innovative Autoripage technique. This method involves pre-casting the structure on a guiding raft adjacent to the operational railway and lubricating it with bentonite liquid clay, allowing for a smoother sliding process into position. This approach not only minimises disruption to rail services but also enhances safety by segregating construction activities from live rail operations. The permanent structure measures 61.38m long by 16.55m wide. The temporary guiding raft measured 79.6m in length and 17.37m in width. The sliding operation was executed during a scheduled rail blockade over the Christmas period. A pre-slide test was conducted on 20 December 2024. This was followed by the main sliding operation which commenced at 4.58pm on 22 December and concluded at 5.20am on 23 December, meaning it was successfully completed in just 12 hours and 22 minutes – three hours faster than originally planned. This efficiency highlights the collaborative efforts of Freyssinet UK, VolkerFitzpatrick and other partners involved in the project. The total sliding distance was 62.5m, using 46 strands per cable and a sophisticated hydraulic jacking system comprising 12 jacks. The average sliding speed observed was approximately 5m per hour, with peak speeds of around 15m per hour. Watch a timelapse of the operation below. The underpass is essential not only to enable further works on the project but will also carry the two road rail line feed into a new rail terminal area and allow the construction of the associated warehousing. The Radlett SRFI is being constructed on behalf of Segro, which will own the new interchange to serve the Midland Main Line railway via a new two road rail connection. The multi-million pound development also incorporates a new underpass as well as overhead line equipment works, lineside civils, installation of switches and crossings for the main line connection and signalling. The Radlett SRFI represents a critical investment in the UK’s freight transport infrastructure, likely to boost efficiency in logistics and distribution while showcasing advancements in construction technology. It will be one of 20 SRFIs in the UK and the only one serving the London area. It will span approximately 405ha, incorporating 335,000m2 of advanced, highly sustainable logistics warehouse space, enveloped in 240ha of managed woodland, conservation grazing and public country park. New underbridge structure successfully installed beneath Midland Main Line VolkerFitzpatrick divisional director, rail and depots Paul Lilley said: “This milestone marks a significant achievement for VolkerFitzpatrick and showcases our commitment to delivering complex infrastructure projects with precision and care. With an unprecedented tight schedule to deliver over a nine day period, the successful installation of the underbridge is a testament to the teams meticulous planning, technical expertise, and the dedication. We are proud to contribute to a development that will leave a lasting positive impact on both the local community and the national supply chain.” Segro senior director Charles Blake said: “The successful installation of the jack box is a critical first construction milestone in the development of the SRFI at Segro Logistics Park Radlett, and the result of months of meticulous planning, preparation and delivery to ensure it could be completed during the Christmas period when the railway was already scheduled to be closed. “In the context of the wider development it is a relatively small component, but it is vitally important to ensuring that the freight terminal will be capable of operating by the time the first building has been constructed and reinforces our commitment to rail freight being at the heart of this development.” Like what you've read? To receive New Civil Engineer's daily and weekly newsletters click here.
road-bridge
Jan 14, 2025
Preparation Underway For £60M Replacement Of West Coast Main Line Bridge Over M6
New Civil Engineer (Bridge)
Preparation Underway For £60M Replacement Of West Coast Main Line Bridge Over M6Network Rail has announced a £60M infrastructure project involving the replacement of the Clifton bridge, located near Penrith in Cumbria, due to safety concerns. The bridge, which has been in operation for 71 years, spans the M6 motorway and is crucial for rail transport between the North of England and Scotland. However, it has deteriorated to the point where only one train is currently permitted on the bridge at any given time, leading to delays for both passenger and freight services. Preparatory works have commenced on site ahead of the bridge’s dismantling and replacement, scheduled for early 2026. The initial phase includes setting up a compound for the construction team, with National Highways also involved in creating access roads to facilitate the project. The full replacement will necessitate significant disruptions to both road and rail services. From January 2025 until the project’s completion in 2026, traffic management measures will be implemented on the M6, with lane closures starting about 5km south of Junction 40 and the hard shoulder closure extending to lane one on the northbound motorway. The railway line will be closed for two weekends in January 2026 to facilitate the bridge’s removal and installation. Specifically, closures are planned from Friday evening, 2 January, to Monday morning, 5 January, and again from 9 January to 12 January. During these periods, the M6 will be shut down in both directions from junction 39 at Shap to junction 40 near Penrith. Network Rail is coordinating with train operators to ensure alternative transportation options are available during the railway closure. Furthermore, detailed plans for diversionary routes for motorists affected by the motorway closures will be shared by Network Rail and National Highways in advance of the work. This project not only aims to replace a vital 135m-long structure but also to enhance safety and reliability for future transport needs on this key transport corridor. Previous collaborative projects, such as the recent railway bridge replacement over the M62 near Rochdale, have set a precedent for the successful execution of such extensive engineering works. Last summer NCE spoke to Network Rail in-depth about the replacement of the M62 Castleton bridge and how it will set the template for replacing ‘at risk’ post-tensioned bridges. Network Rail project sponsor Olivia Boland said: “We are rebuilding Clifton bridge over the M6 to keep rail passengers and motorway users safe for years to come. This project is essential as the bridge has reached the end of its life. “The main work, which involves rail and road closures, is not happening until January 2026. However, people living in the Clifton area or driving past might notice the start of our construction activities. “We’re working with National Highways to make sure we can carry out our work as safely as possible with as little inconvenience to local people and the travelling public. Thank you for your patience during this critical work.” National Highways programme delivery manager Steve Mason said: “This is an essential Network Rail project to secure the future of one of the most important railway lines in the country. "We’ll be working closely with Network Rail throughout to keep motorway users and local people up to date with developments – especially as we approach the two weekend closures of the motorway at the beginning of next year.” Like what you've read? To receive New Civil Engineer's daily and weekly newsletters click here.
road-bridge
Jan 10, 2025
World’S First 3D Printed Footbridge From Waste Materials Completed
New Civil Engineer (Bridge)
World’S First 3D Printed Footbridge From Waste Materials CompletedA groundbreaking prototype of “Da Vinci’s Bridge”, touted as the world’s first 3D printed bridge constructed from waste materials sourced from stone processing, has been completed after extensive research and experimentation over the past year. The project, which integrates innovative technology with eco-sustainability, draws inspiration from one of Leonardo da Vinci’s ambitious designs – a self-supporting bridge intended to connect the Pera district with Constantinople across the Golden Horn. Developed by the ArCoD department of the Polytechnic University of Bari, Italy, in partnership with leading firms in 3D printing and stone processing, the bridge signifies a noteworthy advancement in eco-friendly construction methods. The prototype measures approximately 6m in length and was designed as a pedestrian bridge, effectively reinterpreting da Vinci’s original vision to fulfill contemporary experimental needs.   A key feature of the project is the employment of a novel low-impact mortar made from waste stone powders combined with a lime-based binder, developed by the Italian start-up B&Y, led by Vincenzo Gurrado. This material exemplifies the potential for recycling waste materials in construction, a promising avenue for the industry. B&Y’s innovative approach integrates creativity with cutting-edge technology to transform processing by-products into functional construction materials. Technical support for the 3D printing aspect was provided by the World’s Advanced Saving Project (WASP), an industry leader in sustainable additive manufacturing. WASP’s large-format 3D printer, the 3MT LDM Concrete, facilitated the construction of 13 individual blocks, which were then assembled by the University of Bari employing a temporary centring system. The design utilised principles of stereotomy – as per da Vinci’s original concept – to achieve a self-supporting structure. The completion of the Da Vinci’s Bridge prototype sets the stage for future endeavours, with an emphasis on assessing the materials’ mechanical properties and improving the printing techniques. These developments could lead to broader applications within the architectural field, aligning with a vision for a more sustainable and technologically advanced approach to construction. This project is credited to a multidisciplinary team, including Professor Giuseppe Fallacara from the Polytechnic University of Bari, architects Ilaria Cavaliere and Angelo Vito Graziano, and engineers from B&Y and WASP, all collaborating to advance the potential of additive manufacturing in eco-friendly construction practices. Last year NCE did a deep dive on the potential for 3D printing to become mainstream in bridge construction, speaking to Cowi UK, Holcim, Imperial College London and Royal HaskoningDHV. In the UK, last October saw the completion of a 3D printed footbridge at the Constructionarium in Norfolk. Like what you've read? To receive New Civil Engineer's daily and weekly newsletters click here.
road-bridge
Jan 10, 2025
Transpennine Route Upgrade | Bridge Replacement And Station Milestones Hit Over Holidays
New Civil Engineer (Bridge)
Transpennine Route Upgrade | Bridge Replacement And Station Milestones Hit Over HolidaysOver the recent Christmas and New Year period, significant upgrades were carried out on the Transpennine Route, a key rail link between Manchester and York. In Leeds, engineers replaced the Osmondthorpe Lane railway bridge as part of the Transpennine Route Upgrade (TRU) initiative. A dedicated team of 100 workers successfully manoeuvred a new 200t bridge into place using a self-propelled modular transport vehicle. Following the bridge replacement, over 270t of ballast were laid, allowing passenger services to resume promptly. Footage of the bridge replacement can be seen below. Further upgrades occurred in Mirfield, where the Station Road railway bridge was replaced. This upgrade will facilitate the construction of an accessible entrance to the station and support a redesigned platform layout. In Church Fenton, near York, groundwork was laid for new overhead line equipment, paving the way for electric trains to operate through the area in the future. Additionally, track points vital for directing trains between lines were renewed in Miles Platting, Manchester. The work was managed by the TRU East Alliance, a collaboration involving Network Rail, Murphy, Systra, VolkerRail and Siemens. Looking ahead, the agencies involved are planning a series of further track, station and bridge upgrades, scheduled over six weekends in January and February, along with three additional weeks of work in March. The overall TRU programme is expected to lead to several benefits for passengers, including a higher frequency of services, faster journey times and improved reliability. Estimates suggest new travel times will reduce to approximately 63-66 minutes from Manchester to York and 41-42 minutes from Manchester to Leeds. In addition to improving passenger services, the project aims to cut carbon emissions significantly, with the potential to save as much as 87,000t annually. This aligns with government goals for net zero emissions while also considering the movement of goods by rail—a proposal that could see an increased number of freight trains, equivalent to removing over 1,000 lorries from the roads each day. The TRU programme is also poised to boost local employment, with an emphasis on hiring from within local regions. Currently, 2,000 workers are involved, a figure expected to double as the project progresses. Furthermore, the initiative is committed to enhancing local biodiversity by ensuring a 10% net gain across the route. The comprehensive upgrades aim to bring the Transpennine line into the 21st century through complete electrification, digital signalling implementation and expansions in track space for improved service capacity. TRU interim managing director Gordon Kells said: “Over Christmas and New Year, we completed significant upgrades across multiple sites on our route, improving journeys between Manchester and York. “I’d like to say thank you to our neighbours for their support and everyone that worked over this period, whose efforts contributed to the safe and successful completion of a number of key upgrades, setting us off to a strong start in 2025.” East of Leeds Alliance director for TRU Andy Stocks said: “I want to say a big thank you to our customers and neighbours for bearing with us during this period as our engineers completed significant work between York and Leeds to facilitate ongoing electrification of the Route, which included a major bridge upgrade in the Osmondthorpe area of Leeds. “Our engineers worked around the clock, demonstrating outstanding teamwork and professionalism to replace the old bridge deck with a stronger one. This complex task required dedication and commitment from all involved, and the successful, on-time completion reflects the pride we take in delivering quality work that makes a real difference. “This key milestone takes us one step closer to faster, greener and more reliable services between Manchester, Huddersfield, Leeds and York.” Like what you've read? To receive New Civil Engineer's daily and weekly newsletters click here.
road-bridge
Jan 09, 2025
Bridge Engineering Is Continually Evolving
New Civil Engineer (Bridge)
Bridge Engineering Is Continually EvolvingThe consultant engineering partnership Tony Gee is celebrating its 50th anniversary this year – from the Murray River in Australia to the River Exe in Devon the business has always been known for its bridges. Tony Gee’s structures specialist director Riccardo Stroscio looks at where the world of bridge engineering is heading. Riccardo Stroscio is structures specialist director at Tony Gee & Partners Bridge engineering is a passion – and it has to be. It’s a discipline where you frequently come up against very testing challenges and you have got to believe in what you are doing to be successful. Tony Gee has been involved in bridge design from the earliest days of the business 50 years ago and our team has seen major changes in that time. When the company was founded, our former colleagues were doing all their calculations by hand and using slide rules and drawing boards; the technology we have now has transformed the process. We can optimise solutions and design a lot faster now to deliver more ambitious projects, within budget. Digital is the norm and rather than starting with drawings, we are working with 3D models right from the beginning of our projects. This technical evolution has changed our relationship with bridge architects and urban planners, which is now closer than it ever was before. We all have a strong interest in the structural integration into the surrounding environment, because so much of our work is for the public eye and people want to see bridges which look pleasant and interesting. Engineers will always prioritise safety, buildability and sustainability, while the architect is likely to have an additional degree of focus on the human element and the aesthetics. The collaboration works best when we are consulting each other from the earliest stages of a project. For example, I worked on a highway bridge to span the River Nene at the University of Northampton’s Waterside campus development in 2016, the  architect’s design was founded on a 50m span flat concrete arch which was going to involve placing a lot of temporary works into the river for support during construction. But, as part of the design and build competition, we wanted to use steel as an alternative – that meant we could build the bridge in two main parts modular style and be able to install components with smaller cranes and a temporary floating pontoon for access, offering minimal intrusion into the river. University of Northampton by MCW Architects. Copyright Peter Landers / Jim Stephenson 2018 Our approach was significantly more efficient for the client, but understandably, the architect was very interested in how the midspan connection would look and whether the bridge would appear as intended if it was made of steel rather than concrete. We were able to design the connection to be very discrete and, once painted, the structure looked as in the architect’s concepts. The process went smoothly because the communication between us was good from the start and we were all working towards one desired outcome. Engineers need to start thinking about their relationship with architects and other construction disciplines from university onwards. Engineering degrees tend to be broader based than they were, and it is an advantage if graduates understand how they are going to be interfacing with architects and other built environment specialists during their careers. The focus on sustainability is arguably the biggest change we’ve seen in bridge design since the early days of Tony Gee. Like all parts of the construction industry, bridge construction and design use a lot of energy and a lot of raw materials. We are making progress to reduce both, but it remains a challenging area because, as well as being structurally efficient , our designs also have to withstand the increasingly extreme impacts of climate change. Disasters like the floods in Valencia in November 2024 will mean bridge designers have to think more about extreme climate events. Some of the flood levels we are considering now would have been unbelievable to people working here at Tony Gee when the company started 50 years ago. So, at each project stage, as well as keeping in mind structural safety, constructability and durability, we also look at how we can cut the carbon impact of our designs. At Tony Gee we have a brilliant sustainability team – part of their job is to challenge us and make sure we are being as creative as possible when it comes to using renewables and cutting the greenhouse gas emissions linked to our projects. It’s often true that the most sustainable approach also gives the client best value for money because it involves using fewer resources. Recycling has got clear benefits, especially with temporary works like haul roads where we can often use materials salvaged after the demolition of a previous structure. But there are limitations. For example, there isn’t enough scrap steel in the world to be recycled and used globally. Technical authorities around the world are right to be cautious about using new or recycled materials that have not been time-tested; safety and durability are their absolute priorities. But everyone in this industry will need to collaborate to make sure we are working in the most sustainable way. In some cases, it will make sense to test new approaches and new materials on temporary works rather than on the permanent structure. It is important to use every opportunity for research where we can, so we are able to deliver carbon savings without compromising on durability and safety. In developed countries, current challenges are how to maintain old infrastructure to ensure safe and economic operation. Some bridges have been deteriorating to a point that they need major strengthening works, or even replacement. Bridge designers have key roles in the decision-making process in finding the solutions that would meet these demands in the most sustainable way. For example, we adopted innovative temporary works solutions to deliver the complex and challenging Barmouth Viaduct metallic spans replacement in 2023. The unique construction methodology, which was developed by the design and build team, streamlined processes and enhanced the project delivery. It minimised the environmental impact and reduced the carbon footprint through the reuse and refurbishment of the existing substructure. Barmouth Viaduct These challenges are affecting us now, and they will dominate the professional lives of people coming into the bridge design world during the next 50 years. We should envy the next generation of bridge designers; they are starting at an exciting time. They will be working in different ways and, quite possibly, with different materials. But they will have one thing in common with those who went before them: every bridge is different, has its own story (with its unique challenges) and you could say that bridge designers will only continue to design prototypes. There is no repetition, and certainly, no danger of being bored. Like what you've read? To receive New Civil Engineer's daily and weekly newsletters click here.
road-bridge
Jan 03, 2025
Skanska Wins £357M Contract To Build Vertical Lift Rail Bridge In New Jersey
New Civil Engineer (Bridge)
Skanska Wins £357M Contract To Build Vertical Lift Rail Bridge In New JerseyThe NJ Transit board of directors has awarded a contract for the construction of a new vertical lift rail bridge on the Raritan River on the North Jersey Coast Line (NJCL) to Skanska Koch, based in Carteret, New Jersey. The contract, valued at $444.4M (£356.6M) with an additional 5% allocated for contingencies, will facilitate the construction of the vertical lift bridge and associated components, including the flanking spans, communication, signals, overhead catenary and other associated site work. This new bridge, slated to span the Raritan River between Perth Amboy and South Amboy, is designed to replace the existing swing bridge, which has been in operation since 1908. The current structure serves as the sole rail link for 17 of the 20 NJCL stations, connecting them to Newark and Manhattan. The video below shows the swing mechanism in action. Despite being still operational and safe for passenger travel, concerns have been raised about the aging swing bridge’s structural integrity, particularly after it sustained significant damage during Superstorm Sandy in 2012. The storm highlighted the bridge’s vulnerability to extreme weather, as the ocean surges and debris dislodged the bridge deck from its normal alignment, resulting in the suspension of rail services for three weeks during emergency repairs. NJ Transit repaired the supporting piers of the current bridge to allow its continued use while a new bridge was designed and built. The new vertical lift bridge will feature a two-track movable span, slightly offset from the original alignment but designed to connect seamlessly with existing NJCL mainline tracks. This modernisation aims to enhance rail service reliability for approximately 11,400 daily customers who make around 22,800 trips on average during weekdays, as well as to accommodate Conrail freight rail traffic. Construction of the approaches to the new bridge is already underway through a separate contract awarded in June 2020. You can see work on the approaches in the below video from April 2023. The overall bridge replacement project is partially funded by a substantial grant of over $446M (£358M) from the Federal Transit Administration (FTA), underscoring a commitment to upgrading infrastructure that supports both passenger and freight transportation in the region. NJ Transit president and CEO Kevin S. Corbett said that the board’s authorisation of the contract “advances one of NJ Transit’s most critical resiliency projects, ensuring a more reliable and robust rail link for thousands of daily customers on the North Jersey Coast Line. “The new Raritan River Bridge will replace a century-old structure, significantly enhancing both operational efficiency and our preparedness for extreme weather events.” Like what you've read? To receive New Civil Engineer's daily and weekly newsletters click here.
road-bridge
Jan 02, 2025
Essential Maintenance On Humber Bridge Completed
New Civil Engineer (Bridge)
Essential Maintenance On Humber Bridge CompletedVolkerLaser has completed essential maintenance works on the Humber Bridge, acting as the principal contractor for the Humber Bridge Board. The bridge, which opened in 1981, is notable for being the UK’s longest single-span suspension structure, measuring 2,200m in length and standing 30m above the River Humber. It is a Grade I Listed structure, characterised by its two 155m-high towers designed with a remarkable precision to accommodate the curvature of the Earth, with their tops positioned 36mm further apart than their bases. The maintenance project began with a detailed inspection of the central bolted splice on each gantry, carried out by rope access teams. Following inspections, the gantries were then transported to predetermined locations using a sophisticated combination of tirfors (winches) and rigging systems. A lift cradle was installed under each gantry, facilitating their safe lowering, which commenced with the Hessle Side span. The gantries were secured onto trestles before moving on to the Barton Side Span, which was lowered and dismantled with the help of an excavator wielding hydraulic shears. Significantly, the lowering of the main span gantries involved a 35m by 11m barge accompanied by two tug vessels, highlighting the intricate planning and coordination necessary to align operations with the morning high tide. This phase required close collaboration with various parties, including the Port Authority, marine contractors, crane hire firms and salvage yards, while carefully considering weather conditions and tidal variations throughout the project. The scope of work included the relocation and removal of four underdeck inspection gantries. Specifically, the Hessle Side Span gantry was moved approximately 280m and lowered for storage at the north anchorage compound. The Hessle Main Span gantry and the Barton Main Span gantry were each moved into the estuary and lowered onto barges for transportation. In the south anchorage compound, the Barton Side Span gantry was transported 530m, where it was dismantled and disposed of properly. Despite the challenges posed by operating in a busy shipping lane with a 5m tidal range, the maintenance team successfully executed the gantry relocations and removals within tight time constraints. To limit disruption, operations were conducted from one side of the bridge’s footpaths, with the east footpath generally closed to the public. However, traffic on the bridge’s carriageway remained unaffected, ensuring a continuous flow for vehicles and pedestrians alike. VolkerLaser reported that the project was completed on schedule and within budget, reinforcing the importance of routine maintenance for such a critical infrastructure asset. Like what you've read? To receive New Civil Engineer's daily and weekly newsletters click here.
road-bridge
Jan 02, 2025
Uk’S Earliest Chain Link Bridge Now Fully Dismantled In Major Milestone For Restoration
New Civil Engineer (Bridge)
Uk’S Earliest Chain Link Bridge Now Fully Dismantled In Major Milestone For RestorationRepairs to Whorlton Bridge in County Durham have reached a significant stage as all its components have been carefully dismantled, marking a vital step in restoration efforts. The bridge, which has been closed since December 2020 due to extensive damage, is being refurbished piece by piece as part of an initiative led by Durham County Council in collaboration with Historic England and the Environment Agency. Originally opened in 1831, Whorlton Bridge is recognised as a Grade II* listed structure and is notable for being the UK’s oldest surviving iron chained suspension bridge. It was historically important for facilitating the transport of coal from Durham’s coal fields, catering to horses and carts. The bridge’s unique design features twin battered masonry pylons on either end, but it has been rendered unsafe for public use, with a weight limit of just 3t implemented as early as 1914. A detailed inspection in 2019 revealed significant deterioration of the bridge’s hangers, leading to its closure to all vehicle traffic. Subsequent assessments showed that the structure was at risk of collapse, prompting an immediate halt to pedestrian access as well. As of November of this year, the council has reported substantial progress in the dismantling process. The timber deck, alongside various under-deck components, stirrups and hangers have all been removed. Currently, the individual components are undergoing testing to determine their condition; those deemed suitable will be blasted and repainted, while others may need to be replaced entirely. This refurbishment project is expected to continue until spring 2025, with the re-erection of the bridge set to follow. Additionally, work on the anchorage system has commenced this month. The final phases of the project include the removal of the catenary cable system and restoring the surrounding site to its original condition, both anticipated to take place in summer 2025. The project has been made possible through funding acquired from the Levelling Up Fund in 2021, highlighting ongoing efforts to preserve and restore historical structures within the region. Durham County Council cabinet member for highways, rural communities, and community safety John Shuttleworth said: “Restoring Whorlton Bridge is an incredibly intricate operation. As a designated historic monument, it is essential that the bridge is reconstructed to its original specifications. This means we are striving to reuse as many of the original components as possible and are treating every piece with great care. “To ensure a safe dismantling process, we used a cable crane beneath the bridge, allowing our team to move securely from one side to the other while performing necessary work. This delicate operation involved over two years of engineering design to avoid damaging the structure. To have it now fully removed is a significant step in this important project and we’re pleased to move on to the next stage.” Like what you've read? To receive New Civil Engineer's daily and weekly newsletters click here.
road-bridge
Dec 19, 2024
Dresden Bridge Failure Caused By Hydrogen-Induced Stress Corrosion, Report Confirms
New Civil Engineer (Bridge)
Dresden Bridge Failure Caused By Hydrogen-Induced Stress Corrosion, Report ConfirmsHydrogen-induced stress corrosion cracking has been identified as the primary cause of the failure of the Carola Bridge in Dresden earlier this year. The City of Dresden has received a comprehensive report from Professor Steffen Marx of the Institute of Concrete Structures at TU Dresden, regarding the catastrophic collapse of the Carola Bridge on September 11, 2024. The findings, presented to the city’s building committee on December 11, 2024, highlight that corrosion damage to the bridge’s steel components played a critical role in the incident. The haunched girder bridge was constructed between 1967 and 1971 and crossed the River Elbe, carrying road traffic and trams. In his report, Marx pinpointed hydrogen-induced stress corrosion cracking as the primary cause of the failure of bridge span C. He explained that this type of corrosion had developed over several decades and was primarily concealed from view, making it undetectable by conventional inspection methods. Instead, specialised acoustic emission measurements are necessary for identifying such hidden damage. The report further indicated that not only was the failed span severely compromised, but the remaining spans A and B also exhibited extensive corrosion. As a result, experts concluded that the load-bearing capability of these sections had reached its limit, necessitating a complete demolition of the Carola Bridge. Marx noted that, despite the regular inspections compliant with applicable standards that the City of Dresden had conducted, the subtle nature of the corrosion made it impossible to foresee the collapse. He pointed out that there was no evidence of negligence by city officials, given that all inspections were performed according to regulations. In parallel to investigating the bridge’s collapse, the city administration is prioritising the clearing of navigable routes along the Elbe River. Mayor Stephan Kühn affirmed the city’s commitment to expedite the demolition of the collapsed span. To ensure safety in navigation, an acoustic monitoring system is being established on the remaining spans with a data collection phase set to conclude by mid-January 2025. In light of the collapse and extensive damage found, city officials are now examining options for a replacement structure for the Carola Bridge. Plans for public involvement in designing the new bridge will be addressed in proposals submitted to city council committees early next year. Key findings of the report reveal that a combination of long-term manufacturing defects and external factors, including temperature fluctuations and daily traffic loads, led to the bridge’s failure. Although chloride-induced corrosion from de-icing salts was noted on bridge span C, it was clarified that this was not the direct cause of the collapse. It was found that over two thirds (68%) of he tendons in the carriageway slab of span C were severely damaged at the point of failure. However, this could not be determined during the legally required tests. As the city grapples with these revelations, all operations on the remaining bridge sections have been suspended, affecting all users, including pedestrians, cyclists, and motorists. The urgency of the situation is evident as Dresden navigates the aftermath of this structural failure and the implications for transportation along the Elbe. You can hear more about Marx’s findings in the video below (in German). Like what you've read? To receive New Civil Engineer's daily and weekly newsletters click here.
road-bridge
Dec 19, 2024
Hs2 | First Stage Of Works On Bridge To Take Line Over M42 Complete
New Civil Engineer (Bridge)
Hs2 | First Stage Of Works On Bridge To Take Line Over M42 CompleteHigh Speed 2 (HS2) main works contractor Balfour Beatty Vinci JV (BBV) has completed the initial stage of construction for a bridge that will carry the high-speed railway line over the M42 outside Birmingham. The construction team undertook extensive preparatory work during two weekend motorway closures, focusing on removing existing concrete foundations, installing underground ducting and establishing a safe working zone in the central reservation of the M42. The new bridge will comprise a 300m-long box structure and is designed to facilitate the high-speed line’s crossing over a 130m stretch of the motorway, located between junctions 6 and 7/7a near Birmingham Business Park and the National Exhibition Centre (NEC). Employing modular construction methods, the project aims to minimise disruption for motorists by reducing the duration of motorway closures. This involves the pre-manufacturing of large building blocks, which are then transported to the construction site. Approximately 1,500 hollow blocks, each with an average weight of 14t, will be stacked to create the structure’s walls. To support the bridge deck, a total of 295 beams will span the gaps between the blocks, followed by the installation of the bridge deck and safety parapets. The entire structure is expected to reach completion by early 2027. Following the preparatory work, construction can now proceed with plans for a continuation of traffic flow on the M42, allowing three lanes to remain open under a reduced speed limit of 50mph (80km/h). This will be coordinated in collaboration with National Highways, which is working alongside HS2 Ltd and BBV throughout the construction process. As work escalates, a workforce of around 150 specialists will be dedicated to the project, highlighting the complexity of this major infrastructure undertaking. HS2 Ltd senior project manager Doug Barnett said: “I would like to thank motorists for their patience and our colleagues at National Highways for their support during these recent temporary closures of the M42. I also commend our site team who worked through the night to complete this essential work, enabling the motorway to reopen five hours earlier than planned. “Following this first phase of work, we can now start to build the structure in place from the ground up. We’ve prioritised a modular, self-supporting construction method as this avoids the need for any long-term motorway closures and reduces the overall construction time frame – keeping disruption to a minimum.” BBV project director Oliver Shore said: “Now we’ve completed essential preparation works along a section of the M42, we’re ready to begin building this twin box structure which will carry HS2 trains over the motorway. Using a modular construction method, this impressive structure will be built in position, to minimise disruption on road users.” National Highways network planner David Patmore said: “It is crucial for us that we keep traffic moving and we do all we can to ensure people’s journeys on our roads are as smooth as possible. When we need to carry out important and significant works such as these, we work closely with partners like HS2 to ensure disruption is kept to a minimum. “We will continue to work closely with our partners to reduce the impact of the works on our roads and would like to thank road users and local communities for their patience.” Like what you've read? To receive New Civil Engineer's daily and weekly newsletters click here.
road-bridge
Dec 17, 2024
£8.2M Works On Piers And Foundations Of Victorian Era Yarm Viaduct Near Completion
New Civil Engineer (Bridge)
£8.2M Works On Piers And Foundations Of Victorian Era Yarm Viaduct Near CompletionSignificant restoration efforts on the historic Yarm Viaduct are nearing completion, with Network Rail undertaking vital work to secure the integrity of the Grade II listed structure. This £8.2M project is set to enhance the reliability of services on the Northallerton to Eaglescliffe line for both passengers and freight. Originally constructed between 1848 and 1852, the viaduct running through the North Yorkshire town of Yarm features 43 arches and spans 690m. However, during its original construction, foundations for 14 of its piers were not embedded in bedrock. With some foundations relying on timber that has deteriorated over time, this led to concerns about structural stability as slight movements were noted along the viaduct. To address these issues and prevent potentially severe disruptions to rail services, Network Rail, assisted by contractor AmcoGiffen, has implemented a modern engineering solution. This involved cutting holes through the bottoms of the piers to insert horizontal steel beams, which were then encased in concrete blocks. Hole through base of Yarm Viaduct pier (Left) before steel beam inserted and cemented in (right) A total of 656 piles have been drilled 13m deep into the bedrock, connecting the new supports to the classic structure, effectively fusing the contemporary restoration techniques with the historical icon. Given the viaduct's proximity to residential areas, the engineering team opted for the noise-reducing method of jack piling. This hydraulic-driven technique minimises vibrations and disruption, which has been crucial in maintaining a good relationship with the local community during the 14-month work period. Concrete pour around the protruding steel beams at the base of one of Yarm Viaduct's piers The completion of this project in the new year will coincide with Railway 200, commemorating 200 years since the first passenger railway began operating between Darlington and Stockton in 1825. The successful reinforcement of Yarm Viaduct will not only preserve its historical value but will also ensure its continued use well into the future. Network Rail portfolio delivery director Jon Calvert said: “The Victorians did a great job in building this huge structure high over Yarm, but they did not know the same about the geology deep underground as we do today, leading to some of the foundations not being as strong as the others. “Without this multi-million-pound investment, eventually it could have affected the stability of the historic viaduct and resulted in lengthy delays to passenger and freight trains. Doing this preventative work – all while keeping trains running normally above – secures not only the future of the viaduct for our passengers – but also its future as a much-loved icon for people in the town.” TransPennine Express operations director Rob Cox said: “The Yarm Viaduct is a crucial part of our network and I’d like to thank our colleagues at Network Rail and fellow train operators for their support and hard work throughout this project. “The work to this historic structure will mean we can keep passengers on the move in the future.” Looking up at one of Yarm Viaduct's ribbed brick spans Like what you've read? To receive New Civil Engineer's daily and weekly newsletters click here.
road-bridge
Dec 16, 2024