RWE has reached a major construction milestone at its Sofia offshore wind farm, located on Dogger Bank 195 km off the north-east coast of the UK, with the successful installation of the 100th and final steel monopile foundation. This concludes a 14-month foundation installation campaign executed by Van Oord as part of a joint engineering, procurement, construction and installation (EPCI) contract for wind turbine foundations and array cables.
The 1.4 GW Sofia array is located in water depths of 20-35 metres and is RWE’s largest offshore project currently under construction globally. om wind energy. The foundations, manufactured by EEW, are considered to be state of the art. Rather than using a monopile topped with an overlapping separate transition piece, an extended single monopile is installed and secondary steel fitted offshore. This significantly reduces the total steel tonnage required to complete the project.
The installation works started in May 2024 using Van Oord’s jack-up vessel ‘Aeolus.’ The vessel underwent a project-specific upgrade to its crane system to achieve a 1650-tonne lift capacity, enabling it to handle Sofia’s heaviest monopiles. The precision of the installation is critical, as each of the steel cylinders will form a solid base for the 14 MW 252-metre-tall Siemens Gamesa wind turbines, half of which are being installed with recyclable blades. The first turbine was installed in March with 27 completed to date.
During construction, Sofia has deployed a full-scale bubble curtain noise abatement system for 34 foundations – a first for the UK. The technology, operated by Hydrotechnik Offshore, creates a barrier of bubbles that significantly reduces underwater noise during piling operations, helping to protect marine species in the Southern North Sea Special Area of Conservation.
The installation campaign was carried from the Port of Tyne, the primary storage and marshalling location in the NE of England for all the foundation components. With foundation installation complete, Van Oord is now progressing the burial of approximately 360 km of array cables, with completion expected later this year.
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