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$500 Million Louisiana Ev Battery Plant Construction Commences: The First Of Its Kind In The United States
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construction review
Feb 14, 2025

$500 Million Louisiana Ev Battery Plant Construction Commences: The First Of Its Kind In The United States

On 13, February 2025, a Japanese company commenced the Louisiana EV Battery Plant Construction works. This facility is a $491 million production facility at Jefferson Parish. The upcoming facility will manufacture electric vehicle battery ingredients and will be the first of its kind in the United States.

UBE Corporation will construct a facility on Cornerstone’s campus in Waggaman to make dimethyl carbonate and ethyl methyl carbonate. These two are solvents that are mainly used in EV batteries and semiconductors. This facility is set to be set up despite the pushbacks from the neighbors in the previous months over environmental concerns.

Also read: Meta Plans $10B New AI Data Center in Richland Parish, Louisiana

According to company leaders, this project is expected to cut the reliance of U.S on the Chinese imports.

“All of these battery manufacturing facilities located in the U.S. will be able to source all raw materials domestically. This therefore means a shorter supply chain, a more cost-effective supply chain and better integration in the United States,” stated Tom Yura, who is the chief operating officer and site director of UBE’s American subsidiary.

At the groundbreaking ceremony on Thursday were Japanese Consul-General Shinji Watanabe and UBE President Masato Izumihara. Cornerstone President and CEO Matthew Soko, several local business leaders, and elected officials were also present.

This plant is expected to kick off operations in the year 2027. This project will create nine permanent jobs, as well as 47 contractor positions through Cornerstone. The construction of the project is expected create 400 temporary jobs.

The project will be accorded an $80 million tax break over the next ten years. This will be accorded through the Industrial Tax Incentive Program after being approved by the Jefferson Parish Council, School Board and Sheriff’s Office in 2024.

UBE and Cornerstone faced pushbacks from residents in Waggaman and River Ridge last fall on the project. This was when it was seeking approval from the Jefferson Parish Advisory Board to continue with the project. The neighbours packed into planning meetings to oppose the application. The application initially sought to expand industrial zoning to within 10 feet of the surrounding homes.

Also read: Natron Energy to Build $1.4B Sodium-Ion Battery Manufacturing Facility in North Carolina

Cornerstone later on changed the application and proposed to remove the expansion and only construct UBE’s facility on its preexisting campus. However, the residents still raised concerns that another chemical manufacturer on the site could pose threats to their health and safety. Many of them said they lacked trust in Cornerstone after previous controversies it faced, like when its tenant Dyno Nobel constructed a boiler on the campus without proper permits.

The planning board voted to recommend approval in October after twice deferring a decision, and the Parish Council unanimously approved it a month later. Additionally, the Louisiana Department of Environmental Quality granted an air permit in December.

 

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What Can The Us Learn From China'S Manufacturing Growth?Both President Donald Trump and former President Joe Biden have stated that China engages in unfair trade practices such as preferential treatment for state-owned businesses and extensive subsidies, resulting in high exports.In response, China disputed these claims and initiated dispute settlement proceedings at the World Trade Organization in 2024. Despite differing perspectives on the trade issues between the U.S. and China, it is undeniable that China is "the world's factory,” accounting for nearly 30% of global manufacturing output in 2024. It is the largest exporter of goods globally, with sectors like electronics, textiles, machinery and steel driving much of its production capacity. The trade war between the U.S. and China that began in 2018 has led both countries to increase import tariffs and export controls against each other. These retaliatory measures have created trade friction without creating societal value. A constructive approach would be to examine China's strategies in electric vehicles (EVs), solar panels and export policies to identify potential lessons for revitalizing the U.S. manufacturing sector. China’s success in the electric vehicle (EV) and solar panel industries is a testament to its strategic industrial policies. The Chinese government identified these sectors as important for reducing reliance on fossil fuels, addressing environmental pollution and establishing leadership in high-growth industries, particularly due to challenges in competing in the combustion engine vehicle market. Through a combination of subsidies, tax incentives and infrastructure investments, Chinese brands accounted for 62% of global EV sales in 2024. For instance, the government provided direct subsidies to EV manufacturers and consumers, significantly reducing the cost of EV adoption. Also, China invested heavily in charging infrastructure, addressing one of the key barriers to EV adoption. Similarly, China’s dominance in the solar panel industry highlights the effectiveness of its industrial policies in fostering green energy manufacturing. The Chinese government identified solar energy as a strategic sector and provided significant support through subsidies, low-interest loans and research and development (R&D) funding. In 2024, China produces over 80% of the world’s solar panels and has driven down the cost of solar energy globally. The rationale behind China’s EV and solar panel policies extends beyond environmental benefits. By fostering these industries, China aimed to reduce its reliance on imported oil and create new export sectors. The government also implemented local content requirements, which encouraged foreign automakers to establish joint ventures with Chinese firms, facilitating technology transfer and skill development. These policies have enabled Chinese companies like BYD and NIO to compete globally, with China accounting for over 50% of global EV production in 2023. China’s use of soft power has also been instrumental in pushing for more exports. Through programs like the Belt and Road Initiative (BRI), China has created a vast network of infrastructure and trade routes connecting China with Europe, Asia, Africa and beyond. By fostering economic interdependence, China not only boosts its own economy but also deepens its ties with participating countries, positioning itself as an indispensable partner in their development. For example, BYD is developing factories in Hungary, Türkiye, Thailand, and Mexico. Learning from China’s approach to dominate the manufacturing sector, the following suggestions can help the United States to revitalize its domestic manufacturing ecosystem: Targeted subsidies and incentives: The U.S. should provide targeted subsidies and tax incentives for emerging industries like EVs, EV batteries, pharmaceutical products and semiconductors. This could include direct subsidies for manufacturers and consumers, investments in charging infrastructure and policies to encourage domestic production of critical components like batteries. The Inflation Reduction Act (IRA) and the CHIPS and Science Act are steps in this direction. The IRA provides significant incentives for clean energy technologies, including EVs and solar panels, while the CHIPS Act allocates $52.7 billion to boost domestic semiconductor manufacturing. These initiatives aim to reduce reliance on foreign supply chains and enhance national security. Investment in R&D and innovation: Increasing public investment in R&D is crucial for maintaining technological leadership. The U.S. should prioritize emerging technologies like artificial intelligence (AI), quantum computing and advanced materials, which are critical for future manufacturing competitiveness.  Collaboration between academia, industry and government should be encouraged to foster a vibrant innovation ecosystem. The CHIPS Act, for example, includes $13 billion for semiconductor research and workforce training. Also, the Biden administration’s focus on infrastructure and clean energy through the IRA aims to drive innovation and create high-quality jobs. Building a resilient supply chain ecosystem: The U.S. should invest in infrastructure and industrial clusters to build a more integrated supply chain ecosystem. This could include policies to support domestic production of critical materials, investments in logistics and transportation infrastructure and initiatives to foster collaboration among manufacturers. Key target areas include semiconductors, rare earth elements, and advanced manufacturing technologies. The CHIPS Act, for instance, aims to strengthen the semiconductor supply chain by providing incentives for domestic production and reducing dependence on foreign suppliers. The Biden administration’s infrastructure plan also includes investments in transportation and logistics to improve supply chain resilience. Proactive export policies: The U.S. should adopt a more proactive approach to supporting domestic manufacturers in accessing new markets. This could include negotiating trade agreements, providing export financing and investing in infrastructure to improve trade connectivity. Reciprocal tariffs can help U.S. products compete globally by ensuring that other countries lower their tariffs for importing U.S. products. For example, the Trump administration’s “Fair and Reciprocal Plan” aims to address trade imbalances by imposing tariffs equivalent to those faced by U.S. exporters. By expanding into new markets, U.S. manufacturers can achieve greater economies of scale and reduce their reliance on domestic demand. Addressing labor shortages and skills gaps: Investing in workforce development is essential for sustaining a robust manufacturing sector. The U.S. should focus on training and upskilling workers to meet the demands of advanced manufacturing technologies. This could include partnerships with educational institutions, apprenticeships and vocational training programs. Also, the use of advanced robotics and humanoids can help address labor shortages by augmenting the existing workforce. China has been a leader in this area, with initiatives like the “Made in China 2025” plan promoting the development and adoption of industrial robots. For example, companies like Foxconn have implemented robotic systems to improve efficiency and reduce labor costs. The U.S. can learn from China’s approach by investing in robotics and automation to enhance productivity and maintain competitiveness. Some of the initiatives to strengthen resilient supply chains in EVs, EV batteries, pharmaceutical products and semiconductors should continue regardless of differing political viewpoints. By nurturing the domestic manufacturing ecosystem and negotiating bilateral trade deals, the U.S. can build a manufacturing ecosystem that drives economic growth, enhances national security and contributes to global sustainability.
factory
17 March 2025
Trump Says 'No Intention' To Ease Steel, Aluminum Tariffs
industry week
Trump Says 'No Intention' To Ease Steel, Aluminum TariffsU.S. President Donald Trump said Sunday he had "no intention" to ease steel and aluminum tariffs as Washington edges towards an all-out trade war with major partners. Since January, Trump has imposed levies on multiple trading partners and imports -- including steel and aluminum -- roiling financial markets and fanning fears that his plans could tip the world's biggest economy into a recession. The president told reporters aboard Air Force One he did not plan to make exceptions to the tariffs, saying: "No, I have no intention of that." He instead doubled down on a pledge to impose reciprocal levies as soon as April 2 to remedy trade practices Washington deems unfair, raising the potential for more products and trading partners to be specifically targeted. "April 2 is a liberating day for our country," he said. "Billions of dollars have already come into our country, and the big money is coming in from April 2." All rights reserved ©2025 Agence France-Presse
factory
17 March 2025
Anduril Lands $642 Million Deal To Deliver Air Defense Systems For U.S. Marines
manufacturing net
Anduril Lands $642 Million Deal To Deliver Air Defense Systems For U.S. MarinesAnduril has been awarded a $642 million, 10-year Indefinite Delivery/Indefinite Quantity (IDIQ) Program of Record by the U.S. Marine Corps to deliver, install and sustain Installation-Counter small Unmanned Aircraft Systems (I-CsUAS). Anduril’s comprehensive I-CsUAS solution leverages the power of AI and advanced autonomy, equipping the U.S. Marine Corps with hardware and software capabilities required to address evolving aerial threats and protect installations worldwide over the next decade. This program validates Anduril’s CUAS advantage, enabling 24/7 autonomous operations powered by Lattice, Anduril’s advanced software platform. Lattice uses AI to autonomously detect, track, identify and neutralize aerial threats, empowering human operators to rapidly make critical decisions with minimal manpower. Through a software-first approach, Anduril’s integrated family of systems delivers comprehensive protection customized to the needs of each installation. Anduril’s solution integrates multiple sensors and effectors into an easy-to-use, shared command and control (C2) interface and uses an open architecture to enable rapid iteration and system upgrades, providing the U.S. Marine Corps with the most advanced capabilities to outpace evolving threats over the 10 year period of performance. This award expands our partnership with the U.S. Marine Corps, following a $200 million contract awarded in November to develop and deliver a CUAS Engagement System for the Marine Air Defense Integrated System (MADIS). To meet the growing demand for its defense solutions, Anduril has invested in Arsenal-1, a first of its kind manufacturing facility that leverages software to manufacture autonomous systems at scale. Arsenal-1 will enable timely deployment of systems worldwide while maintaining the flexibility to adapt to future defense needs. The scope of this program is a testament to the U.S. Marine Corps’ commitment to leveraging the latest in advanced technology to protect its troops and strategic assets from the aerial threats defining modern conflicts. By leveraging autonomous capabilities, Anduril is turning an urgent requirement into an enduring, scalable solution.
factory
17 March 2025
Vention Unveils Click & Customize Robotic Work Cells
manufacturing net
Vention Unveils Click & Customize Robotic Work CellsVention announced the launch of a Click & Customize robotic work cell family, starting with machine tending and welding solutions designed to help manufacturers boost productivity amid the skilled worker shortage. Manufacturers and machine shops are struggle with workforce shortages, making it difficult to hire and retain skilled workers. More than 20% of manufacturing plants cited insufficient labor as a key reason they were not at full production, according to the U.S. Census Bureau's Quarterly Survey of Plant Capacity Utilization (QSPC).  "Machine shops are looking for practical, accessible automation solutions that don't require massive upfront investments or complex integration," Vention CEO and founder Etienne Lacroix said. "Vention customers have successfully used our platform for machine tending and welding for years. With our new easy-to-configure machine tending and welding cells, businesses can now automate even faster and stay competitive." Designed for manufacturers and machine shops, Vention's Click & Customize Machine Tending Solution automates the loading and unloading of material and parts from CNC machines, allowing operators to focus on higher-value tasks. The solution balances affordability, speed and configurability, providing a compelling alternative to costly custom automation. Users can also select from various base models and robot arm styles from ABB, FANUC and Universal Robots. Designed to streamline MIG welding processes, Vention's modular welding cells combine its equipment with hardware and software, enabling businesses to automate.
factory
17 March 2025
Ruland Acquires Rocom Couplings
manufacturing net
Ruland Acquires Rocom CouplingsRuland Manufacturing announced that it acquired assets from RoCom Couplings, a California-based company that specializes in beaming technology, including beam couplings, machined springs and custom beamed components. The acquisition expands Ruland’s beam coupling offerings and enhances its manufacturing capabilities to better serve customers requiring precision-engineered flexible couplings and custom machined solutions. Ruland said its customers would benefit from a broader selection of beamed solutions, while RoCom expects its customers to see improved lead times and service. RoCom customers will also have access to Ruland’s product line, including shaft collars, rigid couplings, six other styles of servo couplings and universal joints. “This acquisition strengthens our ability to provide high-quality beam couplings and related components to engineers designing critical motion control systems,” Ruland President Bill Hewitson said. “RoCom’s capabilities in beaming technology complement our existing product line, allowing us to offer a more comprehensive range of solutions while maintaining the precision and reliability our customers expect.”
factory
17 March 2025
With Trump'S Zigzag Actions On Trade, March Came In Like A Lion
manufacturing net
With Trump'S Zigzag Actions On Trade, March Came In Like A LionWASHINGTON (AP) — A gobsmacked planet is wondering what's next from President Donald Trump on the tariff spree he's set in zigzag motion. In recent weeks, Trump has announced punishing tariffs against allies and adversaries alike, selectively paused and imposed them, doubled and then halved some, and warned late in the week that he'll tax European wine and spirits a stratospheric 200% if the European Union doesn't drop a 50% tariff on U.S. whiskey. His ultimate stated goal is clear: to revive American manufacturing and win compromises along the way. But people and nations whose fortunes rise and fall on trade are trying to divine a method to his machinations. So far, he's spurred fears about slower growth and higher inflation that are dragging down the stock market and consumer confidence. "His tariff policy is erratic, more erratic than April weather," Robert Halver, head of capital markets analysis at Germany's Baader Bank, said from the floor of the Frankfurt stock market. "So, there is no planning certainty at all." The same goes for Exit 9 Wine & Liquor Warehouse in Clifton Park, New York, where owner Mark O'Callaghan is waiting to see if the prohibitive taxes on European wine — over a third of his business — really happen. He's mindful of Trump's seemingly whack-a-mole approach on which countries and goods to hit and how hard. "It changes by the hour now, right?" O'Callaghan said. "You know, it's hard to navigate and manage, and everything changes so quickly." In Canada, generations of political leaders took it as a point of pride that their country and the U.S. share the "world's longest undefended border," as they liked to say. No more. Trump's sweeping taxes on Canadian imports come in the context of his wanting the U.S. to absorb its neighbor, an ambition that has united Canadians of the left and right in seething anger. A recent Nanos poll found that the vast majority of Canadians say their opinion of the United States has sunk from a year ago. "The Americans want our resources, our water, our land, our country," Prime Minister Mark Carney said days before his swearing-in Friday. "Think about it. If they succeed, they will destroy our way of life." Canadian Foreign Affairs Minister Mélanie Joly said: "If the U.S. can do this to us, their closest friend, then nobody is safe." Trade wars sparked by retaliatory and escalating tariffs typically form in the grind of legislation, as happened with the Smoot-Hawley Tariff Act nearly a century ago. This round comes from Trump's executive actions, with Congress passive, and can change like the weather, or perhaps even his moods. That's how March came in like a lion. Personal pique is part of it all, suggests Commerce Secretary Howard Lutnick. "If you make him unhappy, he responds unhappy," he told Bloomberg TV, explaining that Trump didn't like it when a variety of countries targeted with new U.S. tariffs retaliated with tariffs of their own. Nor was Trump content when Canada did not show "immeasurable respect" for his trade grievances, Lutnick told CBS News. "Say, 'Thank you, I want to work it out with you,'" he added, as if advising Ottawa on how to be properly deferential. "'I want you to be happy.'" Trump himself said of Canada, "We don't need anything that they have." Canada is the largest foreign supplier of steel and aluminum to the U.S. and a key source of energy, cars and car parts via the integrated North American auto industry, food, critical minerals, fertilizer, lumber and more. His stop-and-start tariffs have shaken the stock market, yielded some concessions and induced whiplash across industries and countries: — Heavy taxes on Canadian and Mexican products were announced, shelved for a month — one day away from taking effect — imposed, then two days later adjusted to exempt, for now, a range of goods covered under the North American trade pact renegotiated in Trump's first term. Trump's aides say the reason for those tariffs is to end fentanyl smuggling and illegal immigration, though the president also wants to close the trade deficit with America's two largest trade partners. — Trump stuck with his new tariffs on China, imposing a 10% penalty then doubling it, drawing retaliatory tariffs of 15% on U.S. farm goods this past week. The U.S. tariffs are also about fentanyl. — The prevailing tensions between Canada and the U.S. flared when Ontario, the most populous province, retaliated against the U.S. duties with an announcement that it would add a 25% surcharge on electricity it exports to several states. Trump, who now belittles Canadian sovereignty at every turn, immediately threatened to slam Canada with a 50% tax on steel and aluminum. He then pulled back to a still-hefty 25% when Ontario backed down, in a drama that played out over mere hours. But Wednesday, the global U.S. tariffs on steel and aluminum kicked in, and Europe responded. The EU announced duties on U.S. textiles, home appliances, motorcycles, peanut butter, jeans and more. American whiskey, popular overseas, was marked for a 50% tariff. Trump's response: 200% on European wine and spirits and on Champagne. "We want toasts, not tariffs," said Chris Swonger, president and CEO of the Distilled Spirits Council in the U.S. But escalation appears to be the toast of the day. The U.S. has a new wave of reciprocal tariffs in line against Europe in early April, and exemptions for the auto industry and other industries are set to expire. There's not much chance March will go out like a lamb.
factory
17 March 2025
Cybersecurity Officials Warn Against Potentially Costly Medusa Ransomware Attacks
manufacturing net
Cybersecurity Officials Warn Against Potentially Costly Medusa Ransomware AttacksLOS ANGELES (AP) — The FBI and the U.S. Cybersecurity and Infrastructure Security Agency are warning against a dangerous ransomware scheme. In an advisory posted earlier this week, government officials warned that a ransomware-as-a-service software called Medusa, which has launched ransomware attacks since 2021, has recently affected hundreds of people. Medusa uses phishing campaigns as its main method for stealing victims' credentials, according to CISA. To protect against the ransomware, officials recommended patching operating systems, software and firmware, in addition to using multifactor authentication for all services such as email and VPNs. Experts also recommended using long passwords, and warned against frequently recurring password changes because they can weaken security. Medusa developers and affiliates — called "Medusa actors" — use a double extortion model, where they "encrypt victim data and threaten to publicly release exfiltrated data if a ransom is not paid," the advisory said. Medusa operates a data-leak site that shows victims alongside countdowns to the release of information. "Ransom demands are posted on the site, with direct hyperlinks to Medusa affiliated cryptocurrency wallets," the advisory said. "At this stage, Medusa concurrently advertises sale of the data to interested parties before the countdown timer ends. Victims can additionally pay $10,000 USD in cryptocurrency to add a day to the countdown timer." Since February, Medusa developers and affiliates have hit more than 300 victims across industries, including the medical, education, legal, insurance, technology and manufacturing sectors, CISA said.
factory
17 March 2025
Nasa'S Stuck Astronauts Welcome Their Newly Arrived Replacements To The Space Station
manufacturing net
Nasa'S Stuck Astronauts Welcome Their Newly Arrived Replacements To The Space StationCAPE CANAVERAL, Fla. (AP) — Just over a day after blasting off, a SpaceX crew capsule arrived at the International Space Station on Sunday, delivering the replacements for NASA’s two stuck astronauts. The four newcomers — representing the U.S., Japan and Russia — will spend some time learning the station’s ins and outs from Butch Wilmore and Suni Williams. Then the two will strap into their own SpaceX capsule later this week, one that has been up there since last year, to close out an unexpected extended mission that began last June. Wilmore and Williams expected to be gone just a week when they launched on Boeing’s first astronaut flight. They hit the nine-month mark earlier this month. The Boeing Starliner capsule encountered so many problems that NASA insisted it come back empty, leaving its test pilots behind to wait for a SpaceX lift. While the seven space station residents prepared for the new arrivals, one of the Russians — Ivan Vagner — briefly put on an alien mask in a lighthearted moment. Wilmore swung open the space station's hatch and rang the ship's bell as the new crew floated in one by one and were greeted with hugs and handshakes.. “It was a wonderful day. Great to see our friends arrive,” Williams told Mission Control. Wilmore's and Williams' ride arrived back in late September with a downsized crew of two and two empty seats reserved for the leg back. But more delays resulted when their replacements’ brand new capsule needed extensive battery repairs. An older capsule took its place, pushing up their return by a couple weeks to mid-March. Weather permitting, the SpaceX capsule carrying Wilmore, Williams and two other astronauts will undock from the space station early Tuesday and splash down off Florida's coast later that evening. Until then, there will be 11 aboard the orbiting lab, representing the U.S., Russia and Japan.
factory
17 March 2025
Moosehead'S 1,461-Beer Presidential Pack Has A Waitlist Of More Than 200
manufacturing net
Moosehead'S 1,461-Beer Presidential Pack Has A Waitlist Of More Than 200About two weeks ago, Moosehead Breweries, Canada's oldest independent brewery, debuted the "Presidential Pack," a 1,461-beer jab in response to U.S. President Donald Trump's trade war and annexation threats. Founded in 1867, Moosehead holds claim as the last major Canadian brewery still owned by Canadians. The Saint John, New Brunswick-based company offered a crate of lagers that provided one beer per day so customers could "weather four years of political uncertainty." The crate costs $3,490, plus tax and deposit, and was initially more of a novelty to poke fun at an increasingly tense trade situation. However, things have changed quickly as ramped-up Canadian nationalism has led to boycotts of American-made goods, particularly U.S. alcohol that has been stripped from shelves. For many, 1,461 beers look like a good way to not only quench four years of thirst but fulfill a sense of national pride. According to Karren Grigg, director of marketing at Moosehead Breweries, the company initially planned to make three Presidential Packs. Then five, and finally, 10. The brewery currently has a waitlist for more than 200 Presidential Packs. "We're very pleased with the response we've received. We had no idea what would happen once it launched, but the response to it from not only Canadians but also Americans and, honestly, across the world has been overwhelming and positive," Grigg told IEN. The first pack sold within 11 minutes after launching the campaign; the first five sold within 24 hours. Moosehead decided to make another five, which also sold out quickly. While the company has a waitlist for more than 190 additional packs, worth some $660,000, the brewery isn't sure it will be able to make many more. "We are looking at logistics and what might be possible," Grigg said. "Due to its size, the Presidential Pack is not simple to produce and ship, so we need time to consider our next steps." The Presidential Pack was initially available for delivery to Ontario, New Brunswick and Nova Scotia residents.
factory
17 March 2025
Podcast: What'S The Buzz At Verticon?
aviation week network factory
Podcast: What'S The Buzz At Verticon?Editors at Verticon run the rule over new programs launched by Airbus and Robinson and discuss other highlights from the event, formerly known as Heli-Expo.  Don't miss a single episode of the award-winning Check 6. Follow us in Apple Podcasts, Spotify or wherever you listen to podcasts. Discover all of our podcasts at aviationweek.com/podcasts Transcript Guy Norris (00:06): Hello and welcome to this edition of Aviation Week's Check 6 podcast. I'm senior editor, Guy Norris. With me is Tony Osborne, a London-based European defense editor and resident guru on all things rotary winged. Tony Osborne (00:18): Oh, I wouldn't go that far out Guy. Okay, Guy Norris (00:21): Just take it the you join us at actually what is the very first vertical aviation international Verticon conference here in Dallas, Texas. In case you've never heard of Verticon, don't be alarmed. It's the former HAI Heli-Expo show, which was rebranded last year to recognize the growth of vertical lift beyond the traditional helicopter industry. It's the biggest vertical lift conference or convention of its kind in the world. There's more than 15,000 attendees here, 600 plus exhibitors, around 60 aircraft on display and over a hundred safety and education sessions, which go alongside it for the industry. But the thing that Tony and I love about it, it's more impressively named now because particularly when you try saying it with a sort of Hollywood style voiceover. Yeah, Verticon. Tony Osborne (01:15): Verticon, it does sound like one of those events that would've been in Blade Runner in 2040 or something like that. Guy Norris (01:22): It's really quite exciting. So we're all in favor of the rebrand. So Tony, let's start by mentioning some of the highlights, particularly that rarest of events, at least in terms of recent shows. The launch of not one, but two new helicopters, the Airbus H140 and the Robinson R88. Let's start with you. Tony Osborne (01:43): It's an incredible year actually. I mean, we've gone, I think the last time we had a new aircraft was probably the Airbus H160, which I think we are talking nearly 10 years ago and even more impressive to have two. So as we came into this show, we had this sort of gut feeling that light helicopters would be on the agenda and my God, we were right. So firstly, Airbus H140. So we got a sneak peek of this just before the show down in Germany. And this is, it's fair to say it's probably quite a low risk venture by Airbus, but a way of basically bringing a new product into the sort of light twin engine market. So what we've got as an aircraft is built on the legacy of the H135, that's the German made twin engine light helicopter. And what Airbus have done is they've increased the size of the fuselage, put a five bladed main rotor on it, and increased the height of it and done some other sort of important things. (02:42): The key thing is that increase in the volume of the cabin makes it very attractive for operations like emergency medical services, like the sirens you can hear right now outside our window, very conveniently timed, but just that minor increase in size means that you can squeeze more passengers on board. You can potentially carry two stretcher, bear two stretches, or it gives you more room to do more in the cabin. And we can see from the show they've already secured the first three years of production for that program. So we've seen orders from companies like Germany's ADAC and OAMTC, which are emergency medical operators, air Methods, Metro Aviation who provide services but also build medical interiors. So that aircraft's already gotten off to a good start. And the thing is, evers don't really need to worry about cannibalizing sales of the H 1 35 because they've already got a significant percentage of this market. They now have three aircraft in the light twin market by comparison, there's only a handful of others. You've got Bell’s 429 and you've got the Leonardo a AW109 of course things like the MD helicopters MD 900 and no longer a built or produced. So it's just basically going to give Airbus more market share in this. It's still an important market, particularly in Europe where they demand twin engine aircraft for over urban areas and still popular here in the United States as well, even without that mandated requirement. Guy Norris (04:14): Right? Yes. And of course over here in the States, the big news from the US perspective was the launched by Robinson Helicopters of this much anticipated R 88. It really extends Robinson's reach into an area they've never been in before, sort of punching above their weight potentially. But we don't think so. It seems like they're really grappling with ambitious plans that go beyond simply the launch of this new helicopter to include sort of all sorts of associated work with UAS UAVs. So it's sort of part of a bigger picture expansion that the company's looking at. Well, I mean the Tony Osborne (04:55): Past year has been incredible for Robinson, hasn't it? We had the arrival of the new CEO last year's Heli Expo with a big bang if you like, and he's the companies like one that's transformed. I mean, we saw a launch of an aircraft, we'd never seen anything from Robinson in the past. I mean we were there Sunday evening and it was almost like a rave like atmosphere. Guy Norris (05:18): Yes. It was very, very unlike the traditional Robinson that we've all been sort of family owned, quaint almost, and very loyal customers. Of course that's not changing. But obviously what is changing is the lineup with the addition of this much larger helicopter. It's got a planned internal payload of 2,800 pounds and the range of over 350 nautical miles and powered by a French engine powered by French engine, the 1000 shaft horsepower Safran Arriel 2W turbo shaft. But it's remarkable because they're managing to squeeze up to eight passengers and two crew seats into this design. It's got sort of this amazing sort of truck bed style rear door for simpler cargo and stretcher loading. And the other thing, of course, it's still clearly recognizable as a Robinson design. Tony Osborne (06:13): It looks a bit like a wide body Robinson. The R 66 was your Boeing 7 37. Then this is the triple seven of Robinson's. It's really, really impressively wide. It Guy Norris (06:22): Really is. And of course the fact they've been able to redesign it with the Safran engine above the cabin means that it's in line with the transmissions. So therefore it looks a bit more fed in. It looks a bit more like some of the other competitors in that market. I think it's probably Tony Osborne (06:40): Important to point out is also going to continue to feature that traditional teetering two bladed main rotor and two bladed tail rotor. So that makes for an incredibly tall mast, which we're still wondering about how that's going to work and how comfortable operators are going to be with that because it makes for an incredibly tall aircraft. Guy Norris (06:59): It does, you're right. And U of I have sort of not joked about it, but we've sort of said it's really like the rebirth of a Huey type. Yeah, absolutely. Tony Osborne (07:08): It's like if you think of it as a model 204 or 205, it's really sort of getting into that category of aircraft. It's like the Huey reborn, but under a different brand name. Absolutely. Guy Norris (07:20): So Tony Osborne (07:20): Going beyond the new helicopters, what else has sort of grabbed your attention here? I mean there's obviously been lots of technology as you've been exploring. One of the interesting underlying tones of this event, so this is a commercial helicopter event, let's be honest, but everyone is aware of this quite significant upcoming US Army program here. Flight training next, which will basically potentially replace the hundreds of Airbus 72 Lakota that are currently in service at Fort Novosel down in Alabama, formerly known as Fort Rucker or Mother Rucker, as I think a lot of its students know it as. And that's the home of US Army rotorcraft training. So the US Army is becoming increasingly apparently dissatisfied with partly the availability of reliability of that platform, but they're also concerned about the quality of the pilots that are coming out, a series of recent accidents. And yeah, we're not talking about the incident in DCA here, but where aircraft have perhaps lost tail road to authority and pilots have not been aware that they need to stamp their foot on the anti torque pedals to try and deal with that. And the aircraft has been lost as a result. And the Army increasingly believes that basic piloting skills have been lost when they're training on a complex aircraft that does a lot of this for you. So now they're looking at going down maybe the single engine path with a simpler helicopter that can do things like auto rotation, things you can't really do with a Lakota or they didn't believe that you would need to do on a twin engine platform because all of its, it's all automated. Blackhawks, Apaches, chins, they're all twin Guy Norris (09:01): Engine, right? Tony Osborne (09:03): So they wanted, the Lakota was hoped to reduce a pilot that would be better at doing missions and running systems, but actually they need that piloting skill. Guy Norris (09:13): So we've actually seen in the last week all of these emerging competitors jumping into this space, Robinson that we just mentioned is going to push for the R 66 Tony Osborne (09:23): Into that. Yeah, we've got Bell with the model 505, they're going to do a specialist version. It's important to mention that all of these aircraft will need probably a glass cock pit to give pilots a decent understanding of modern avionics. So there'll also need to be instrument, instrument flight rules rated IFI rated. So that's a lot of work for some of these smaller aircraft. So as we've already mentioned, bell 5 0 5, R 66, Leonardo plans to offer the AW119, which is already in service with the US Navy with the amusing name of the Thrasher. But we've also learned that Schweitzer wants to go in with this program with the S333which would be a return of that aircraft. And of course Guy Norris (10:11): Strom with the three three, what would that be? Tony Osborne (10:15): A turbine? Guy Norris (10:16): Yeah, it would be probably a member of the, yes. Anyway, maybe the 480B perhaps. But yeah, in fact, just talking about Strom, you've covered them a lot in the past and we followed the ups and downs of that company. It's another of these classic stories, isn't it, of a famous name struggling to survive and coming back from the dead almost. And of course they had, they've got some good news coming through and finally they've got hoping to within the next few months to achieve certification of this crash resistant fuel system, which is going to be a game changer for them. In terms of actually getting back to selling in the us, Tony Osborne (10:58): This has been a big issue actually for a lot of these smaller aircraft manufacturers. So when the FA mandated crash resistant fuel systems, it sort of caught the industry partially off guard and they've all basically had to stop selling in the United States. So Strom md, they had the same issue, Schweitzer as well. So it's been a real bugbear for them. They've had to sort of build that capability up. And of course some of these companies had struggled. Enstrom had been in chapter 11, so had MD for MD had also faced financial difficulties some time ago as well. So yeah, that Crashworthy fuel systems has been a bug bear that they now seem to be overcoming and hopefully they can start selling back in the United States at least. And that's not impacted foreign sales, but I think once you sell in the United States, then the foreign sales follow as well. Guy Norris (11:48): And then of course, in terms of new technology, we've seen a few interesting things here this week, haven't we? One that really caught my eye was LA based company. They're an automated sort of cockpit developer, Skyrise. We've seen them partner with United Rotorcraft in this case, which is part of the Air medical service provider air methods to support their version of the R66, which is called the Skyrise one. It's a modified version of the R66, and essentially it's fly by wire retrofit. It's astonishing, isn't it? And it's just the first of several that they're planning. They're hoping to do the same things with the Airbus H 1 25, the one 30, and even the Blackhawk, which as they see as a huge market, particularly seeing as you'd be able to get into the firefighting role and really utilize the, it's really sort of improving pilot situational awareness, allow them to get on with the mission rather than having to worry about managing the helicopter and of course just improving his general handling. But I thought that was really interesting to see those sort of developments Tony Osborne (12:57): Coming through. Well, imagine the cost saving of not having to have a pilot on board or the productivity of perhaps having three or four aircraft going off to do firefighting without that incumbent risk and being able to do that all day, just putting fuel in and then going off to collect water, dowsing the fire and come back. Yeah, it's potentially massive. And as I understand it, much cheaper than perhaps some of the legacy optionally piloted systems that have been developed by some of the other players in this industry. Some of the bigger players. Guy Norris (13:28): Yes. Yeah, Tony Osborne (13:28): Thinking maybe Sikorsky Matrix for example. Guy Norris (13:31): Absolutely. Yeah. We were both looking at each other then thinking, are we going to say that? But yes, it's exactly. And the other sort of technology related story that caught my eye was the announcement by magnis the electric propulsion developer, that it's basically going to launch a new family of electric helicopter engines. And it sort of really speaks to why Vercon is Vertigo unit beginning to see these expanding into out of nontraditional areas. So this family's called Heli Storm. Heli Storm, it's almost as good as Vertican. So what is Heli Storm? It's sort of this lightweight. I mean that's the great thing about electric engines. You could get an awful lot of power out of very lightweight unit, high speed electric engine family covering between six and 7,000 RPM and the first engine that they're talking about will provide this peak pad of around 330 kilowatts. And it really leverages a lot of the lessons learned that they've been getting from the flying. This again, it's an R 44 reen engine with their 350 kilowatt magnes engine. So yeah, I see further down the road on that UN therapeutics, that organ transplant company been really pushing that sort of retrofit idea. And now of course Robinson is supporting the follow on development of a hybrid electric hydrogen based fuel cell powered R 66 version for that. So all sorts of Tony Osborne (15:11): New directions really, I'm just thinking of technology, it would be really amiss not to mention the oil and gas industry here at the show. So as you've probably seen, and I think we've probably talked on this podcast before about the return of the oil and gas industry after several years of difficulties among some of the operators, chapter elevens, oversupply of helicopters, that oversupply is now transitioning into a lack of supply of helicopters. Aircraft are being heavily utilized as President Trump said drill, baby drill. And the oil companies are doing that and they are going exploring all over the world and they are digging out oil and they're going for gas. And to do that, they need helicopters to support their operations offshore. So we are seeing this increased number of sales and we're also now seeing the introduction of new helicopters into that role. So earlier this week we saw the H one 60 has now been introduced by PHI aviation in the renamed Gulf of Mexico, the Gulf of America. (16:13): And then of course we're also seeing now the steady approach of Bell's 525, the long awaited fly by wire Super-medium aircraft. Now it is still not certified. It's taken a very long time and good luck to Bell for having the patience of getting there, but they appear to be very close. And so they're hoping that the second half of the year they can perform a operational evaluation with a company called Omni Helicopters International, that's a Portuguese operator. And the aircraft will go off and fly 500 hours in Guyana in Latin America and they will put it through its paces. They are going to break it as much as they can fly it to rigs flight in challenging weather, do refueling offshore slam doors, close doors, everything that the roughneck will throw at the aircraft. And that will potentially pave the way then for operators to then see the aircraft to go, right. (17:11): Yeah, we think that's now ready. And of course the key thing for this is the big Norwegian order from Ecuador, which was announced last year, and they want to get that into service in Norway to try and diversify the fleet that's up there, which is largely based of SS 90 twos. So currently that fleet is around 50 to 60 aircraft. And if there's an issue that the entire it's critical infrastructure, those aircraft, so if something happens for those aircraft and the feet are grounded, the oil and gas industry ground still halt as well. So they need to diversify that fee. And the Norwegian operators and the Norwegian oil companies are trying to find a way of doing that. And 525 is one of those solutions. So we are getting to the point where that aircraft could soon be entering service. We just wait and see. And wishing Bell, good luck on that one because we've been waiting for that for a very long time. In the same way we've been waiting for things like commercial tiltrotor from Leonardo. So Guy Norris (18:09): Yes, I'm glad you mentioned the 5 25 and in fact we definitely picked up the sort of feeling that yes, this is actually really going to happen now. And there was a sort of subdued sense of excitement from the Bell team wasn't there over that you very distinctive. Tony Osborne (18:26): It's the first time they've really openly for quite a while it feels like that they've been really forthcoming about talking about the program. They put all the key people up to chat two, and I think the excitement is building of this is finally getting that and they need to get it done because obviously they've got big fish to fry in terms of things like the US Army's flower program. And they've also got to think about the future of their other commercial platforms, which is fair to say that some of 'em are aging. I mean oh 5, 0 5 and 5 2 5 the newest. But you've still got things like four oh sevens and Bell 412 are based on Jet Rangers and Huey. So yeah, those need refreshing and Bell needs to get to work on those. Guy Norris (19:05): Right. But just like classic cars talking of classic cars, Tony Osborne (19:11): My favorite story of this show is speaking to McDermott Aviation. So they are a company down in Australia who want to rebuild Bell 214ST. Now if you're not familiar with what the Bell two and four St is, imagine a Huey. So yeah, the Huey is the staple of every Hollywood movie. I mean they even dub the noise of Hueys over the noise of every other helicopter. So imagine a Huey, but then double it in size and then put the most enormous chord blade on it. And then you get a rough idea of Bell 214ST. And this is an aircraft that was actually designed for Iran for the Shah of Iran's Air Force at the time, but they never got delivered because of the overthrow of the Shah back in 1979. So these aircraft then found their way into different parts of the world doing offshore stuff. (20:00): And John McDermott, the company's owner, bought the remaining fleet and has been using them as a firefighting fleet, and particularly in Greece where they've been doing sterling work. He's been working on trying to start restart production of them. He's hoping to sell them for around 20 million. So not cheap, but he thinks that it's a great aircraft. You can put fuel tank, you can put water tanks on it, you can put Bambi buckets on it and you can carry firefighters. But I mean it's pretty agricultural. But you lead these big heavy lift aircraft to go and fight fires, especially as fire seasons get longer. Fires are getting more and more severe as we've just seen in California. So they might be onto a good thing there. Guy Norris (20:46): And what I like about this show is also the little discoveries that you make sometimes just walking around. And one of those that I saw was this amazing, it's a tiny little sentence. I mean literally it would easily fit in your hand like about two or three inches tall. And it just projects underneath the nose of the helicopter. It's been developed by Metro Aviation, which is an EMS provider out here, outer Link Global Solutions. And basically what it does, I'd say it's tiny little thing, it just fits underneath the nose, but it actually monitors the difference in real time between air temperature and dew point. And why that's important is because this is known as the temperature dew point spread, and the more the gap narrows between the two, the narrower it gets, the more likely to get formation of cloud. So as you know, working in covering this industry for so long terrain into control flight into terrain and flight into IMC instrument, met conditions are the two leading causes of rotorcraft crashes. (22:01): And this is basically one of the answers to getting immediate information to the crew that they're about to fly into something that wasn't on the forecast. And the great thing about it is that using Outer Link, they're down linking that information. It's a bit like a military data link system, really, and they immediately are able to tell crew to look out for this situation. And what they're saying is, the more helicopters are provided with this system, the more it'll crowdsource that information in fleet and provide a network of real time weather data, which is so vital for NAPA of the earth type operations that helicopters do. Tony Osborne (22:44): Yeah, I do. It sounds a bit like sort of the Waze maps feeding information about the traffic condition. Guy Norris (22:49): Exactly. Yeah, yeah. So crowdsourcing, there you go. Tony Osborne (22:54): Need one of those to the UK weather. Fortunately it's sunny here in Dallas, but back in London, I'm sure it's Guy Norris (22:59): Cloudy. Yeah, well you'll have to deal with that in just a few days, but well, I guess, unfortunately we are out of time, but I'm sure we'll be back and revisit the topic many times because the rotary industry is just really on a growth path. But anyway, for now, that's a wrap for this week's check six, a special thanks of course to our podcast editor, Guy Ferneyhough. Anyhow, and if you haven't already, be sure to subscribe to Check 6 so that you never miss an episode.  If you found today's discussion with Tony and I to be helpful, and of course our colleagues who do this every week, consider leaving a rating or review or wherever you listen to your podcast. Better still, you can share this episode with a friend or colleague. So thank you for your time and have a great week. Thank you very much. Thanks for listening.
factory
17 March 2025
Routes & Networks Latest: Rolling Daily Updates (W/C March 17, 2025)
aviation week network factory
Routes & Networks Latest: Rolling Daily Updates (W/C March 17, 2025)The latest airline route news, featuring network changes, schedule alterations, codeshares and interline agreements.   Connectivity between Australia’s Northern Territory and Asia is set to grow with AirAsia Malaysia launching a new nonstop service between Darwin and Kuala Lumpur. The new route will add nearly 100,000 seats annually between the two cities. The service will begin on June 27 with four return flights per week using Airbus A321 aircraft, operating on Mondays, Wednesdays, Fridays and Sundays. “This route directly responds to demand from our community, who have long called for more affordable travel options to key destinations like Malaysia, Thailand, Vietnam, the Philippines and India,” says Rob Porter, executive general manager at Airport Development Group, which manages Darwin International Airport. Spanish LCC Vueling is expanding its Cardiff Airport, Wales, services with additional flights to Málaga, Spain. Starting June 24, the route will increase to four departures per week, operating on Tuesdays, Wednesdays, Thursdays and Saturdays. From Sept. 16 to Oct. 25, the frequency will rise to five weekly flights, adding Sundays. “Vueling is a key airline partner, operating from Wales for over 12 years, connecting Wales to key cities in Spain, allowing tourism and business connectivity,” says Cardiff Airport head of business development, Lee Smith. Meanwhile, TUI Airways plans on Dec. 20 to launch weekly route between Cardiff and Salzburg, Austria, restoring nonstop flights between the cities for the first time in 32 years. Slovenia’s Infrastructure Ministry has issued a public call for tenders offering €16.8 million ($18.3 million) in state aid to enhance the country’s air connectivity. The program aims to stimulate new direct air routes between Slovenia and destinations within the European Common Aviation Area (ECAA). Eligible airlines holding a European Union or ECAA operating license can apply for subsidies covering 50% of airport charges for a period of up to two years, ending no later than Oct. 31. Priority will be given to 10 key destinations including Vienna, Amsterdam, Berlin and Athens, with seven additional complementary routes and a third category covering other ECAA destinations.
factory
17 March 2025
Reagan National Midair Collision Probe Spotlights Faa Risk Analysis
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Reagan National Midair Collision Probe Spotlights Faa Risk AnalysisNew restrictions near Ronald Reagan Washington National Airport have eliminated the risk of another midair collision similar to January’s accident involving a regional jet and a U.S. Army helicopter. Investigators and the FAA are still piecing together why such risk persisted for years despite warning signs and whether other precursors were missed. The NTSB in a March 11 safety recommendation letter called on the FAA to prohibit helicopter operations east of National Airport (DCA) along a section of helicopter Route 4 when the airport’s secondary runway, Runway 15/33, is in use. The board also recommended that the FAA designate an alternate helicopter route when 15/33 is in use. The NTSB labeled both recommendations “urgent” and suggested that the FAA work with stakeholders, notably the Defense Department, to develop safe alternatives. The FAA, which had issued temporary restrictions soon after the accident through March 31, immediately accepted the recommendations. “The existing separation distances between helicopter traffic operating on Route 4 and aircraft landing on Runway 33 are insufficient and pose an intolerable risk to aviation safety,” NTSB Chair Jennifer Homendy said in a March 11 briefing. Route 4 runs along the Potomac River’s east bank and crosses the arrival end of Runway 33 at about 200 ft. above the river, or within 75-100 ft. of where an inbound aircraft should be (see diagram). This location is where American Eagle Flight 5432, a Bombardier/MHIRJ CRJ-700, and the Sikorsky UH-60L Black Hawk, call sign PAT-25, collided on Jan. 29 as the regional jet was on final approach to Runway 33. The collision occurred at 8:48 p.m. local time, in the dark. All 64 occupants on the regional jet and three on the helicopter were killed. The Route 4-Runway 33 intersection is the only area around DCA where approved helicopter routes and conventional airways fly this close together. The minimal separation is a worst-case safety margin and was never meant to support simultaneous operations. But an NTSB examination of pilot reports and other incident data shows that the risks of mixing helicopters and commercial aircraft near DCA extends well beyond the midair collision location. The NTSB review found that from 2011 through 2024, commercial aircraft received an average of one traffic collision avoidance system (TCAS) resolution advisory (RA) per month due to conflicts with helicopters near DCA. Most of these incidences happened during approaches, and two-thirds occurred at night. Many of these conflicts involved helicopters flying higher than authorized. RAs are TCAS’ last line of defense. An RA signals an imminent collision and provides commands—such as “climb,” “level off,” “descend”—for pilots to maintain separation from another aircraft. Investigators found that commercial aircraft and helicopters came within 1 nm laterally and 400 ft. vertically about 15,200 times in 974,000 total operations from October 2021 through December 2024. On 85 occasions, the separations were less than 1,500 ft. laterally and 200 ft. vertically. “There clearly were indicators where safety trending could have occurred,” Homendy said. “Why this information wasn’t studied and known before Jan. 29 is an important question,” Transportation Secretary Sean Duffy said in a March 11 briefing in response to the NTSB recommendations. “But based on that information and this crash, we are going to continue with our restrictions.” The restrictions, which go beyond the NTSB recommendations, effectively ban all nonessential helicopter traffic on Route 4 from Hains Point, 0.6 nm east of the airport, to the Wilson Bridge, 2.8 nm due south of the airport. If essential operations, such as active first responders or air defense missions, are required, all commercial traffic—notably, flights in and out of DCA—must pause. Use of visual separation air traffic control (ATC) protocol will be limited to certain helicopter operators. The FAA issued its temporary bans, which expire on March 31, and said it would wait for input from the NTSB based on the investigation. The new, permanent restrictions were slated to be codified in a Notice to Airmen, or NOTAM, within days, Duffy said. The secretary acknowledged that the FAA’s lack of action before the collision needs to be examined. “I think the question is, ‘When this data comes in, how did the FAA not know?’” Duffy said. “How do they not study the data to say, ‘Hey, this is a hot spot. We’re having near misses, and if we don’t change our way, we’re going to lose lives.’ That wasn’t done.” How the FAA responded to the incident reports will be one of the NTSB’s primary focus areas as its investigation expands. Events that trigger RAs fall under the FAA’s category of occurrences that require formal reports and evaluations. The FAA’s Air Traffic Organization has a safety management system that lays out specific protocols for investigating incidents and evaluating risks. Several FAA orders codify the process for FAA employees. Voluntary reports, such as entries in NASA’s Aviation Safety Reporting System—including dozens of records that recount occurrences between aircraft and helicopters around National Airport—are considered unverified data and are not automatically escalated for review (AW&ST Feb. 10-23, p. 16). However, individuals involved can file formal reports. But the formal reporting of an event does not ensure that it goes through a prescribed risk analysis process. If an occurrence does not meet specific thresholds, such as two aircraft coming within a certain proximity or obvious mistakes by front-line workers, it may not receive additional scrutiny. “It’s not out of the realm of possibility that [these reports] just didn’t go any further,” one source with ATC experience tells Aviation Week. Duffy said the FAA has adopted a proactive approach to flagging air traffic risks, starting at airports that, like DCA, have significant transiting traffic mixed with departures and arrivals. The agency is using artificial intelligence (AI) to analyze traffic patterns at a dozen airports in eight cites with charted helicopter routes, Duffy said. Plans call for expanding AI monitoring nationwide within weeks, he added. “A lot of information comes, and it’s hard to parse through it,” Duffy said. “AI will help us look at it and see what information we can draw from it to make changes moving forward.” The FAA said it is “using machine learning and language modeling to scan incident reports and mine multiple data sources to find themes and areas of risk.” The changes to DCA’s airspace and analysis of other airports had industry backing before Duffy’s announcement. “We support permanently suspending those helicopter flights around DCA with certain exceptions,” Airlines for America President Nick Calio told lawmakers during a March 4 House aviation subcommittee hearing on ATC staffing and safety. “We also think that helicopters around other major airports that are busy should be reevaluated and looked at for permanent change.” National Air Traffic Controllers Association (NATCA) President Nick Daniels offered no specifics on the accident, citing the association’s status as a party, or designated participant, in the NTSB probe. But he cautioned that safety-related procedural changes, such as traffic bans, should be based on collaborative analysis of specific risks. “It is imperative that we remember that we have safety processes in place today, and we have a local safety council that deals not only at DCA but across the entire National Airspace System,” Daniels told the subcommittee. “It’s imperative that the FAA and NATCA continue to work. That way, we can make that determination at the local level of what the safest approach is, rather than rote mandates.” The decision to ban helicopter flights following the accident was made based on safety council input, he suggested. “Right after that accident was [an example of] working together to implement change in temporary procedures because we had this process in place,” Daniels said. Former NATCA President Paul Rinaldi suggested that while a collaborative approach can be effective, the FAA needs to act more quickly to mitigate known risks. “That area where the accident happened is a known conflict area,” Rinaldi told lawmakers. “It’s been a known conflict area for years. The FAA should look at these known conflict areas and deconflict them so we don’t have to worry about [them].” The NTSB recommendations stem from the ongoing probe. A preliminary report on the investigation released along with the recommendations adds some new details about the accident sequence. Investigators concluded that both aircraft had illuminated their routine navigation and collision lights. The CRJ also had its right- and left-wing landing lights and upper and lower beacon lights on, the report added. None of the aircraft’s lights were LEDs. The helicopter’s active lights included the left, right and tail pylon position lights, the report said. The CRJ crew received one aural TCAS traffic advisory (TA), 19 sec. before the collision, at a radio altitude of about 850 ft. The UH-60L was 0.95 nm away, the report said. TCAS RAs are inhibited below 900 ft., while aural TAs cease below 400 ft. Detailed altitude data on the helicopter is still being compiled, Homendy said. Details verified so far indicate that the helicopter was above 200 ft.—the collision occurred at about 300 ft.—and investigators are still working to determine why. A review of communications between the local controller in DCA’s tower and both crews confirms that the controller and the Black Hawk crew twice exchanged messages about the inbound CRJ. Both times, someone in the helicopter confirmed having the aircraft in sight and requested visual separation, which was granted. This effectively made the helicopter responsible for ensuring separation, although controllers can always intervene. Investigators determined that key parts of messages from the controller to the helicopter did not get through, which could help explain why the UH-60L crew seemingly never saw the CRJ-700 regional jet, despite assuring controllers they had the correct aircraft in sight. One instruction, issued about 2 min. before the accident, informed the helicopter pilots that the CRJ—5.5 nm away at the time—was in the area. The controller provided the jet’s approximate location and altitude as well as a note that it would be changing course from its Runway 1 arrival and “circling to Runway 33” for its approach, a switch that meant the regional jet would intersect Route 4. “[Cockpit Voice Recorder (CVR)] data from the Black Hawk indicated that the portion of the transmission stating the CRJ was circling may not have been received by the Black Hawk crew,” Homendy said during a Feb. 14 media briefing. “We hear the word ‘circling’ in ATC communications, but we do not hear the word ‘circling’ on the CVR of the Black Hawk.” Then, just 17 sec. before the collision, the controller told the Black Hawk crew to pass behind the CRJ, which was coming from the southbound Black Hawk’s east, or left, side as it approached Runway 33. But the helicopter crew apparently did not receive the key “pass behind” part of the message. “Data from the Black Hawk indicated that the portion of the transmission that stated ‘pass behind the’ may not have been received by the Black Hawk crew because someone keyed a microphone to communicate with the controller,” Homendy said. “The transmission was stepped on by an 0.8-sec. mic key from the Black Hawk.” In a follow-up response 2 sec. later, a Black Hawk pilot told the other crewmembers that ATC wanted them to move left, toward the Potomac’s east bank. Information released by the board includes no evidence of messages to the American crew about the Black Hawk or any other helicopter traffic. The confusion increases the spotlight on communications between ATC and the pilots. Both the CRJ and the Black Hawk were using VHF communication channels, but they were different—one was dedicated to airport arrivals and departures, and one was for helicopter traffic. In that scenario, although both crews could hear everything the controller communicated, they could not hear each other. Investigators will look closely at how this could have affected the pilots’ situational awareness. An NTSB review of DCA tower controller staffing on the day of the accident found that the local controller and helicopter controller positions were combined, or handled by one controller, at 3:40 p.m.—about 5 hr. before the accident. A second controller was also working two positions: flight data and clearance delivery. Three other controllers were on duty working single positions: assistant local control, ground control and operations supervisor. Four additional controllers were in the facility but not on duty at the time of the accident, Homendy said. Such staffing was not uncommon, the experienced ATC source says. The flight data and clearance delivery roles are usually handled by one controller. The helicopter control position will often be combined if rotary-wing traffic is light. Assigning it to the local controller responsible for the runways maximizes situational awareness.
factory
17 March 2025